Description
Kurtz-ERSA POWERFLOW ULTRA XL Nitrogen Wave Soldering with pallet conveyor 2021
YOM: 2021 SN W053A-21G0003
ERSA Nitrogen Wave Soldering System POWERFLOW ULTRA XL with
Pallet conveyor system 500 mm. Full Tunnel wave soldering system for maximum flexibility and throughtput. Configuration details:
Automation Conveyor
- 6m Feeding conveyor
- Smema to Powerflow Wave
- 2x Emergency stop
- 1x Empty pallet detection
- Sensor from bottom mechanical adjustable to dedicated position
- No entry to machine if pallet is empty
- Alarm with signal optical and acoustical signal
- Powerflow N2 with 2.4m VH (a1288.pdf)
- 4m Exit conveyor
- Smema to Powerflow Wave with jam control (Stop Machine infeed)
- 1x Workplace after Powerflow Wave:
- Stopper
- Foot pedal to release pallet
- Switch to manually release pallet
- Switch for pass through mode
- Lift downwards - Return Conveyor
- ECO-Mode in return conveyor with stopp after time/ sensor. Reset when lift down position is empty.
1pc - ALG001E Powerflow- Ersa solder frames automation.
With the offer we assume the following basic requirements:
1. Ersa soldering frame for soldering width 330 or 400
2. Transport width 410 or 480 mm
3. Maximum solder frame length over all 620 mm
4. Transport height flow SMEMA 930 mm +/- 30mm
5. Max. 10 KG
If the request / offer does not meet these criteria, this must be adjusted. Additional costs incurred after
receipt of the order and deviating from the criteria will be calculated accordingly.
2pc - 10802E Lift up / down 900 mm stroke (ISA)
- Entry / exit height is adjusted to project
- Infeed height min. 120 mm
- Outfeed height max. 1020 mm
- Automatic locking Input & outlet opening
- Length 700 mm
- Execution, belts flat belt, conductive
- Edge support 20 mm
- Transport width: max. 508 mm
- Control by External / central PLC
- Color RAL 7035
- Front Page and maintenance door from ESG glass
- SMEMA interface (Optional stopper)
2pc - 10050E Conveyor free flow roller chain 6000 mm DK (ISA)
- automatic chain tension
- ESD
- edge support 5 or 8 mm
- conveyor speed adjustable
- Transport high after agreement
- German quality chain
2pc - 10030E Conveyor free flow roller chain 4000 mm DK (ISA
- automatic chain tension
- ESD
- edge support 5 or 8 mm
- conveyor speed adjustable
- Transport high after agreement
- German quality chain
*The POWERFLOW ULTRA Nitrogen Wave Soldering System from ERSA
represents the ultimate solution for processing complex assemblies
using lead-free alloys. It is based on new design concepts, which
incorporate numerous intelligent and future oriented solutions to
present problems. A highlight is the award-winning ERSASOFT 5,
which is the basic software for all Ersa soldering machines and lays the
foundation for industry 4.0 topics.
The basic system contains following configuration:
• Through the modular platform design
• Chain conveyor suitable for ERSA solder pallets 500 mm width
Clear tunnel height above top of chain (max clearance) 80 mm
• Expressly designed for the use of lead-free solder alloy, suitable for
the use of VOC free fluxes, water based fluxes
• ERSA spray flux system with standard spraying nozzle and supply
cabinet for the storage of a 10 l flux container
The software permits programming of a custom made spray pattern,
based on the layout of an individual PCB
• Tunnel concept assures minimal rest oxygen values in the soldering
area and an intelligent heat management system and excellent
thermal stability
• An heater (20 mm) is installed between the pre-heating module and
the solder pot, which allows the PCB to maintain its temperature
during transport and thus to be soldered at the optimum temperature
• Solder module in lead-free execution
Solder pot manufactured from high grade stainless steel, enamelled.
Solder volume 595 kg lead-free (respectively 715 kg SnPb)
All components emerged in the solder manufactured from high grade stainless steel, and subsequently surface treated
Conveyor angle fixed at 7°
Dual solder bath or exchange solder bath to process two different
alloys are optionally available
Motorized solder bath retraction
• PC-control system
Operation system Windows 10
• Process visualization
including soldering protocol
including process data recorder
including maintenance and error messages
including password protection
• Solder overflow monitoring
• Weekly timer
• Exhaust function monitor
• Interior hood light